tığ scrubbie

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0908098
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Uygulama Alanlan
Fields of Application
A§agida yer alan gesjtli puskurtulebilen seramik
ve kimyasal cozeltilerin kurutulmasmda ve
graniillerinin elde edilmesinde kullamlabilir;
- Duvar ve yer karosu masseleri
- Elektroporselen , tabak vs..
- Kil ve kaolen
- Sirlama hatlannda
- Oksitler ve ozel seramik masselerinde
Wide range of applications for drying and
granulating sprayable ceramic and chemical
suspensions, such as:
- Wall and floor tile bodies
- Electrical Porcelain and tableware bodies
- Clays and Caolins
- Colours and glazes
- Oxides and special ceramic bodies
Presleme islemi oncesinde ogutulmus hammadde
igersinde yer alan nemin istenilen seviyeye
dusurulmesi ve uygun geometriye sahip granullerin
elde edilmesi amacina sahip hammadde
hazirlamanin son isjemidir.
It is the last cycle for the body preperation in
which it eliminates the excess water used in the
previous action of grinding meanwhile to produce
the apropriate geometry for the granules before
the pressing.
Suspansiyon malzeme yiiksek basmgh piston
pompa ile cevrede esit araliklarla yerle§tirilmi§
nozullar aracihgi ile kule igine puskurtulur. Pulverize
haldeki gamur zerrecikleri ISI jeneratorunden gelen
ve kurutucu kule gatismda bulunan difuzorden
gegerek yayilan sicak hava ile karsilastiginda
kuruyarak a§agiya dogru hareket eden ve kule alt
konisi ucunda bulunan agirhkh klape aracihgi ile
disan alinir. Kule iginden ana fan aracihgi ile emilen
hava , siklon grubundan gegerken bunyesinde
bulunan az miktardaki partikulleri birakarak bacadan
atmosfere atilir. istege bagli olarak wet scrubber
veya filtre uygulanabilir. Pompa basinci , nozul
tipi , sicak hava debisi gibi temel degiskenler
yardimi ile nem orani ve granul yapisi
ayarlanabilmektedir.
The slip has fed to nozzles, placed inside of the
drying chamber, by means of an adjustable high
pressure piston pump. At the end of the nozzles,
the slip is nebbulized by the sprayers into tiny
particles in an upward direction in a dawn flowing
current of hot air, which comes from generator.
In this procedure, drying is almost immediate and
the powder that is formed goes to the bottom
where it is discharged by a swing valve.The
humid air is sucked by the fan through the cyclone
groups where the small quantity of fine powders it
still contains are collected and finally it goes back
into the atmosphere. Optionally a wet scrubber or a
filter can be applied. By adjusting the pressure of
the pump , nozzle type and the flow rate of the hot
air; the apropriate geometry and the humidty can
be obtained for different types of production.
12
Bolumler
Sections
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
11
12
13
Besleme pompasi
Lensler
Sicak hava jeneratoru
Sicak hava borusu
Sicak hava difuzoru
Kurutma kamarasi
Bo§altma Vanasi
Egzos hava borusu
Siklon seperator
Siklon toplayici
Yildizvana
Santrifuj akim
Egsoz bacasi
Feeding Pump
Spraying Lances
Hot-air generator
Hot-air pipeline
Hot-air diffuser
Drying Chamber
Discharge Valve
Exhaust-air pipe line
Cyclones seperator
Cyclones hopper
Star valve
Centrifugal flow
Exhaust-air chimney
Uretim :
Sicak hava , granul , slip ile temas eden
butun pargalar paslanmaz gelikten imal
edilmektedir. Sicak hava borulan ve
kurutma kamarasi isi kaybinin azaltilmasi
ve sistem verimini arttirmak igin yuksek
yogunluklu tas yunu ile izole edilmistir.
Construction :
For all the parts that interferes with the hotair , slip and the granules are made of
stainless steel. The hot-air pipe and drying
chambers are isolated with high density
rock wool to minimize the loss of heat for
better efficiency.
Granul elde etme isjemi baslamadan once
slip servis tankinda yavas kanstincilar
sayesinde dinlendirilir.
The slip is kept suspended inside the
service tank by the slow stirrers before the
granulization process.
Slip spray dryer igine yuksek kaliteli
piston pompalar sayesinde lens tipi
nozullarden basilir. Uzun galisma
surelerindeki verimi arttirmak amaci ile
lens degistirme islemi spray dryeri
durdurmadan yapilabilir.
The slip is sent inside the spray dryer by
high quality piston pumps through the lance
type nozzles and for flexibility the lances
can be changed or removed without
stopping the drier which ensures the
efficiency during long working hours.
Yuksek kalitedeki yanma unitesi
musterinin talebi dogrultusunda dogal gaz,
fuel-oil gibi veya daha ozel ticari yakitlar
ile calistinlabilir.
The high quality burners can run by
commercial fuels such as fuel-oil or natural
gas , or with special types of fuels
according to customer request.
Spray dryer iginde uygun sicak hava akisi,
yuksek verimli fan yardimi ile saglanir.
The high efficient fans ensures the efficient
flow of the hot air inside the dryer.
Paslanmaz gelikten ozel olarak uretilen
siklonlar sayesinde hava basmci kaybi en
aza indirilerek yuksek verim saglanir.
Special construction of the high quality
stainless steel cyclones ensures the high
efficiency and the low air pressure drop.
Ana emis fani ve otomatik debi ayarh valf
spray dryer icersindeki sicak havanin , slip
granul hale geldikten sonra emilerek
bacadan atilmasini saglar.
Main suction fan and the automated flow
adjustment valve ensures the efficient
absorbtion of the air inside the dryer after
the granulization of the slip through the
exhaust chimney.
Toz toplama sistemi igin musteri talebi
dogrultusunda uygulanabilecek gesitli
altematifler mevcuttur. Bunlar
- Wet scrubber ( Opsiyon )
- Kuru Filtreleme ( Opsiyon )
Otomasyon islemi , kontrol panelinin
uzerindeki bir bilgisayar yardimi ile
sistemden alman bilgiler ile en guvenlikli
ve en yuksek verimde galismasim
saglamaktadir.
Elde edilen granullerin silolara
tasjnmasim saglayan konveyor hatlari ve
dinlenme i§lemi sonrasinda silolarm ozel
agirlikli klape yardimi ile bosaltilmasi
saglanir.
For the dedusting system there are optional
equipments that can be applied according
to the customer requirements, such as;
- Wet scrubber ( optional)
- Dry Filter ( optional)
Automation process is done via the latest
technology to ensure the customer to
control and run the system by a PC
connected electronic control board with the
maximum possible feedback from the spray
drying system with the maximum safety.
The granules are carried with the conveyor
lines to the silos and the discharging of the
silos by a special swing valve is obtained.
Granul uretim kapasitesini hesaplamak
icin asagida yer alan formul kullanilabilir:
To calculate the dried powder production , the
following formula can be used :
P = RSPx - ^ —
Y
P = RSP x —^-
RSP : Remas Spray dryer tipi
X : Slip igindeki kuruluk orani
Y : Granul igindeki kuruluk orani.
P: Uretim ( kg/h )
RSP : The type of Remas Spray dryer
X : Dry percentage in the slip
Y : Dry percentage in dried powder.
P : Production in ( kg/h )
Ornek olarak :
For example :
30% nemli slip icin RSP 8000 kullamlmakta
ve 6% nemli granul elde edilmek
istenilmektedir.
RSP 8000 is being used for the slip at 30%
humidity and the desired humidity of the
output powder is 6%.
P = 8000x
P =
Y
10P-^30
(100-6)-(100-30)
8000x
1 0
°-30
(100-6)-(100-30)
P= 23.333 kg/h uretim miktari ile 6% nemli
granul elde etmek miimkundur.
P= 23.333 kg/h is tha capacity to obtain the
drypowder at 6% humidity.
Uretimi arttirmak icin kurutulmak ve granul
elde edilmek istenilen slipin yogunlugunu
arttirmak yolu ile viskozitesinin arttirilmasi
gereklidir.
To increase the production it is neccassary to
increase the viscosity of the slip by the means
of increasing the density of the slip that is
being dried and powdered.
Biitun teknik sorularmiz igin muhendislik
departmanimizla temasa gegmekten liitfen
gekinmeyiniz.
Please do not hesitate to consult our
engineering department for any technical
question you have.
Granul toplama igin degisik uygulamalar.
Different usages of collecting the output powder
TEKNJK OZELLJKLER /TECHNICAL FEATURES
Kapasite / Capacity
Tip
Type
Buharla§tirma
Evaporation
Termal
Thermal
rSl«->iilar
Giic
Power
Dimensions
Kcal/h
kW
D
hi
h2
270.000
13.5
3800
5500
3900
520.000
22
37
50
60
80
115
132
150
180
200
220
250
330
4550
6250
6110
RSP
320
RSP
620
L/h
320
620
RSP
1250
1250
1.100.000
RSP
1850
1850
1.550.000
RSP
2400
2400
2.000.000
RSP
3600
3600
3.000.000
RSP
4800
4800
4.000.000
RSP
6000
6000
5.000.000
RSP
7000
7000
6.000.000
RSP
8000
8200
7.500.000
RSP 10000
10000
9.000.000
RSP 12000
12000
11.000.000
RSP 14000
14000
12.000.000
RSP 18000
18000
15.000.000
A
В
12500
8750
6000
4600
13750
10500 8000
6850
6150
16750
12000 9250
6840
7000
6850
18100
13000 10000
6840
7500
6850
18500
13500 10000
6840
8000
7600
20500
14500 11500
7600
8600
8000
21800
15500 11500
8350 8750
8750
22850
18000 12000
8350
9360
8750
23700
18500 12000
9110
9360
9470
24850 20000 13000
9900
9360
10250 25850 21500 13500
H
11400 9360
10750 26850
22000 14250
11400 9360
10750 27000
22500 14250
12920 9360
12000 29000 25500 15600
Montaj Asamasi
- Kontinu Degirmen
- Spray Dryer
- Yavas Kanstiricilar
Spray Dryer montaj a§amasmda
During an assembly of a spray dryer
Otomatik TIG kaynagi / Automated TIG welding
Biikme tezgahi / Bending Machine
Kaynak detayi / Detail of welding
Lazer kesim tezgahi / Laser cutting machine
шит'
' '/^""^^^^Ш •V"*^ r
Silo bosaltim / Discharging of a Silo
И
Laboratuvar tipi spray dryer / Laboratory type spray dryer.
DiGER URUNLERiMiZ /OUR OTHER PRODUCTS
imalat Programimiz:
Kuru ve yas. tip degirmenler
(§arjh veya kontinu tip)
Hizli kari§tincilar
Yavas. kan§tincilar
Ozel dizayn bilya.li degirmenler
(direkt tahrikli, sogutma ceketli, v.b.)
Sarjh degirmenler ve yavas, kan§tincilar
Batch mills and slow stirrers
Komple kuru ogutme tesisi
Komple graniil hazirlama tesisi
(seramik karo endustrisi icin)
We manufacture:
Dry and wet type mills (batch or continuous)
Blunger type dissolvers
• Slow stirrers
Kontinu kuru ogutme tesisi
Continuous dry grinding plant
• Special design ball mils
(direct driven, with cooling jacket, etc.)
• Complete dry grinding plant
• Complete granule preparation department
for ceramic tile industry
REMAS REDUKTOR ve MAKINA SANAYI A.S.
Kontinu ya§ ogutme degirmeni
Continuous wet grinding mill
L
мК^^^ПС^^-**лЯ^ш'ш^Ш^^^^^Чшш19Я^Е^Я
DIN EN ISO 9001 ]
Tepeoren Koyu TUZLA 34959 iSTANBUL / TURKEY
Tel: +90 (216) 304 13 60 (8 lines), Fax: +90 (216) 304 13 68 - 69
web: www.remas.com.tr
e-mail: [email protected]
ГУ РосНИИИТиАП
Ассоциация МВТК
Федеральный информационный фонд отечественных и
иностранных каталогов на промышленную продукцию
Каталог был представлен на выставке
«Горное оборудование, добыча и
обогащение руд и минералов 2009»
Каталог включен в базу данных
«Федерального информационного фонда
отечественных и
иностранных каталогов на промышленную
продукцию»
Россия, 105679, Москва, Измайловское шоссе, 44,
Тел./факс (095)366-5200, 366-7008, 365-5445. e-mail:; [email protected].
www.flpk.ru
Электронная копия издания изготовлена с целью её включения в базы
данных Федерального информационного фонда отечественных и
иностранных каталогов на промышленную продукцию, которые
формируются в соответствии с Постановлением Правительства РФ от 24
июля 1997 г. № 950 и Постановлением Правительства РФ от 31 декабря 1999
г. № 2172-р и зарегистрированы Комитетом по политике информатизации
при Президенте РФ под №№ 39-50.
2009 год