raised access floor

raised access floor
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Producing spare parts for automotive industry since 1980 in metal industry, our company began manufacturing the understructure of Raised Access Floor
Systems in 1999. With the experience we gained on the understructure of raised access floor systems, we established our panel production band and started
the sales of the complete systems by 2003.
Regarding product quality and honesty as main principles, our company has certified its product quality with the tests carried out abroad in England, Russia
and in Turkey METU and TSE. Formfloor, operating with a completely computer-aided production band, has the ability of carrying out the dimensional and
load bearing tests in its own laboratories. Formfloor and Formmetal have certified their activities in accordance with the ISO 9001:2000 Quality Management
System Standard.
Improving its production capacity and technology continuously, our firm activated the new facilities founded in a 6.500 m2 in door and 10.000 m2 total area
in 2008. By strong machinery, expert production and engineering staff and sales and installation staff in Ankara and Istanbul, Formfloor serves quality and
confidence to you. Formfloor aims to be the leader of the sector with high-quality products, on time delivery, customer focused work, suitable price policy
and renovative manner.
TPAO System Room
as it comes to raised access floor...
Today, developing information technologies, rapid change in business life, has brought out a necessity for f lexibility in buildings and falling in step to changes.
Application of advanced communication technologies, has brought about an increase in power, voice and data cables.
Usage of advanced technology has become more meaningful with the low cost, accessibility and changeable construction.
At installed places, Formf loor Raised Access Floor Systems not only hide the cables, but also make access to the understructure easier and help the under warming
and cooling systems work effective.
It forms the place on the ground which will provide the circulation of all the services in building in the required directions.
Formf loor Raised Access Floor Systems serve together a wide range of alternatives having different load bearings and addressing the customer pleasure.
Grid Telecom
Areas of Use:
• Offices
• Bank sections and centers
• UPS rooms
• System Rooms (Banks, Companies, Factories etc.)
• Control Rooms (Dams, Powerhouses etc.)
• Signalization Rooms (Subway Systems)
• Laboratories
• Computer Rooms (Educational Institutions,
Internet Cafes etc.)
• The places which need to be modified regularly
(Fairs, Showrooms, Shopwindows etc.)
Advantages:
• Flexibility in design
• Modular structure
• Variety of options on surface coverings
• Easiness in design and changing plans
• Providing required service room for installation
systems
• Easy reachability of the system
• Understructure systems of different heights
• Easy fitting
• High load resistance
• Possibility of electrostatic discharge
• Decreasing the changing costs.
• Time saving
Panels
The core material of panels is high density and load resistant special
product “chipboard”. The thickness is applied 30 or 38 mm according
to the purpose of use. The standard size of the panels is 600x600 mm.
If required, it can be produced with 400x600 mm special size and
with the understructure stringer or without it. The angle on the edge
of panels not only provides easy fitting but also provides easier access
to the system under the floor.
Top Surface Coverings:
One of the most important features of the raised floors is providing
rich covering alternatives. By covering the surface of chipboard with
a variety of materials such as laminate, pvc, aluminum sheet or foil,
sheet steel and carpet, users’ needs are met totally.
Bottom Surface Coverings:
The material used at the bottom of the panel changes according to the
class of required load. There are alternatives as 0,5 mm thick sheet
steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil,
according to their high resistance, protection against moisture,
conductivity or antistatic features.
Panel Tests:
Formfloor marked panels have been tested and approved by the
expert foundations in our country and abroad. Load bearing,
fire-resistance, corrosion-resistance, electrical conductivity and
antistatic features have been certified by institutions like England
authorized laboratories, METU and TSE.
Our company keeps on research and developing activities in its own
laboratories.
• All experiments are carried out in accordance
CLASSES OF LOAD AND DEFLECTION ACCORDING TO
EN 12825 STANDARD:
with EN 12825 Standard.
• The working load is evaluated by dividing the
ultimate load to the k=3 safety factor.
Classes of Elements
Ultimate Load (kN)
1
≥4
2
≥6
3
≥8
Classes of Deflection
4
≥9
A
2,5
5
≥10
B
3,0
6
≥12
C
4,0
• Residual deflection, permitted by the
Standard, is 0,5 mm at most.
Max. Deflection (mm)
• All panels’ dimensional deviation class is 1.
• Load bearing tests are carried out on 32 cm
height systems without stringers.
Laminate Covered Panels (HPL)
Core Material
: According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m3 density chipboard is used.
Top Covering
: 1 mm thick, overlay covered HPL laminate resistant to abrasion.
Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used.
Edge Covering
: 0,4 mm thick hard PVC. It can be applied in colors appropriate to the top covering.
PANEL TYPE
STATIC LOAD
DYNAMIC LOAD
Range of Load
Resisstance
Load-Deflection
Class
Residual Deflection
(max.)
Hard Body
Impact Test
Soft Body
Impact Test
3,2
9,7 - 16,4
4A
0,00 mm
√
√
3,0
8,8 - 15,9
3B
0,00 mm
√
√
Aluminum Foil
2,6
7,9 - 15,0
2B
0,00 mm
√
√
Sheet Steel
2,6
7,8 - 11,5
2B
0,08 mm
√
√
30
Aluminum Sheet
2,0
6,1 - 9,8
2C
0,14 mm
√
√
30
Aluminum Foil
1,6
4,9 - 8,5
1B
0,14 mm
√
√
Bottom Covering
Working Load
(kN)
38
Sheet Steel
38
Aluminum Sheet
38
30
Chipboard Thickness
(mm)
PVC Covered Panels
Core Material
: According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m3 density chipboard is used.
Top Covering
: In various thicknesses and as appropriate to the aim, PVC can be used in features like homogeneous, heterogeneous, antistatic, conductive, linoleum, etc.
Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used.
Edge Covering
: 0,4 mm thick hard PVC. It can be applied in colors appropriate to the top covering.
PANEL TYPE
STATIC LOAD
Load-Deflection
Class
Residual Deflection
(max.)
Hard Body
Impact Test
Soft Body
Impact Test
4B
0,00 mm
√
√
4C
0,00 mm
√
√
9,2 - 14,0
4C
0,00 mm
√
√
Bottom Covering
Working Load
(kN)
38
Sheet Steel
3,2
38
Aluminum Sheet
3,0
9,1 - 13,8
38
Aluminum Foil
3,1
Chipboard Thickness
(mm)
DYNAMIC LOAD
Range of Load
Resisstance
9,7 - 13,0
30
Sheet Steel
2,1
6,2 - 12,2
2B
0,08 mm
√
√
30
Aluminum Sheet
2,2
6,5 - 11,1
2C
0,14 mm
√
√
30
Aluminum Foil
1,7
5,2 - 7,9
1C
0,14 mm
√
√
Galvanized Sheet Steel Covered Panels
Core Material
: According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m3 density chipboard is used.
Top Covering
: 0,5 mm thick sheet steel. It is used in places where high resistance required, and is suitable for covering with carpet.
Bottom Covering : 0,5 mm thick sheet steel.
Edge Covering
: 0,4 mm thick hard PVC.
PANEL TYPE
STATIC LOAD
DYNAMIC LOAD
Residual Deflection
(max.)
Hard Body
Impact Test
4A
0,00 mm
√
√
2A
0,04 mm
√
√
Bottom Covering
Working Load
(kN)
Range of Load
Resisstance
Load-Deflection
Class
38
Sheet Steel
3,2
9,6 - 18,0
30
Sheet Steel
2,4
7,2 - 18,3
Chipboard Thickness
(mm)
Soft Body
Impact Test
Aluminum Sheet/ Foil Covered Panels
Aluminum Sheet
Core Material
: According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m3 density chipboard is used.
Top Covering
: 0,2 mm thick aluminum sheet. It is an ideal solution for bare or carpet covered places.
Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used.
Edge Covering
: 0,4 mm thick hard PVC.
PANEL TYPE
STATIC LOAD
DYNAMIC LOAD
Chipboard Thickness
(mm)
Bottom Covering
Working Load
(kN)
Range of Load
Resisstance
Load-Deflection
Class
Residual Deflection
(max.)
Hard Body
Impact Test
38
Aluminum Sheet
3,4
10,3 - 14,8
5C
0,00 mm
√
√
30
Aluminum Sheet
2,2
6,5 - 11,9
2C
0,14 mm
√
√
Soft Body
Impact Test
Aluminum Foil
Core Material
: According to the desired load capacity, 30 or 38 mm thick and min 650 kg/m3 density chipboard is used.
Top Covering
: 0,05 mm thick aluminum foil/0,2 mm thick aluminum sheet is generally used in places to be covered with carpet.
Bottom Covering : Depending on the needs, 0,5 mm thick sheet steel, 0,2 mm thick aluminum sheet or 0,05 mm thick aluminum foil are used.
Edge Covering
: 0,4 mm thick hard PVC.
PANEL TYPE
STATIC LOAD
DYNAMIC LOAD
Chipboard Thickness
(mm)
Bottom Covering
Working Load
(kN)
Range of Load
Resisstance
Load-Deflection
Class
Residual Deflection
(max.)
Hard Body
Impact Test
38
Aluminum Foil
2,4
7,2 - 13,2
2C
0,00 mm
√
√
30
Aluminum Foil
1,9
5,6 - 8,9
1C
0,14 mm
√
√
Soft Body
Impact Test
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Pi
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Ga
Nr
Part Name
Material
Piece/m2
1
Pedestal Base
2 mm Galvanized Steel
3,4
2
Nut M14
Special Product
3,4
3
Pipe
Galvanized Steel Ф 25 x 1,5 mm
3,4
4
Pedestal Head
3 mm Galvanized Steel
3,4
5
Head Gasket
Plastic
3,4
6
Stringer
1 mm Galvanized Steel
5,5
7
Stringer Gasket
Plastic
5,5
8
Screw Fastener
Galvanized Steel M6
11
No collapse for the pedestals under four times the working load according to the Standard EN 12825.
M14 Pedestal Heights
FM Code Nr
Pedestal Height
(mm)
Minimum
(mm)
Maximum
(mm)
30040
40
35
50
30080
80
55
80
30100
100
80
120
30120
120
90
140
30150
150
120
170
30180
180
150
200
30210
210
180
230
30240
240
210
260
30270
270
240
290
30300
300
270
320
30330
330
300
350
30360
360
330
380
30390
390
360
410
30420
420
390
440
30450
450
420
470
30480
480
450
500
30510
510
480
530
30540
540
510
560
30570
570
540
590
30600
600
570
620
30630
630
600
650
30660
660
630
680
30690
690
660
710
30720
720
690
740
30750
750
720
770
30780
780
750
800
30810
810
780
830
30840
840
810
860
30870
870
840
890
30900
900
870
920
30930
930
900
950
30960
960
930
980
990
960
1010
30990
M14 Technical Features
3. Pipe:
It is a galvanized steel pipe with a
thickness of 1,5 mm and diameter of
25 mm pressed to the pedestal head.
2
1
4
3
1. Pedestal Base:
2. Nut M14:
4. Pedestal Head:
It is made of 2 mm galvanized steel
At heights of 80 mm and above, it is
It is made of 90 mm diameter and 3
plate with the 100x100 mm square
used for adjusting the pedestal height
mm galvanized steel plate. It provides
riveted to a M14 threaded rod.
and fixing it at required height by its
fixing the stringers easily and is
special locker.
produced in a suitable shape to lock
the pedestal head and stringers. If
required, a second fixing can be done
using the screw fastener.
8. Screw Fastener:
9. Locking Nut:
It is an M6 galvanized screw used for
It is used for 40 mm height
fixing the stringer and the pedestal
pedestals and made of 3 mm thick
head.
galvanized steel plate. It provides
fixing the pedestal height.
5
9
8
5. Head Gasket:
10. Plug Nut:
3 mm thick square plastic gasket
It is a M14 threaded special nut used
is located on pedestal head and
for adjusting height for 40 mm
prevents sliding and noise which
pedestals.
can occur during the contact of
panel and metal pedestal. If
conductivity is required in the
system, a conductor head is
additionally located on the head
gasket.
10
6. Stringer:
7. Stringer Gasket:
It is made from 1 mm thick
Made of 1 mm thick plastic and
galvanized steel plate. “U” shaped
located on the stringers the stringer
stringer’s dimensions are 25x26x25
7
mm. Production of the stringer
system for use in the panels of
that can occur during the contact of
stringers and panel.
600x600 mm and 400x600 mm is
possible.
gasket prevents the sliding and noise
6
Laboratory
Dimensional Measurement
Load Bearing Test
TEİAŞ Hisar Transformer Station
Accessories
Earthquake Prop
Rubber Suction Cup
Ramp
Sentim
Vent
Cable Box
TPAO
Certificates
References
Medicana Hospital
City’s Nişantaşı
Onko Ecza
Güney Plaza
Adayön Mimarlık – Doğuş Otomotiv / NTV Ankara Head Office – İstanbul / İstinye Park / İstanbul • Akbey İnşaat / İstanbul – Oyakbank Branch – TEB Branch – DenizBank Branch
– HSBC Branch • Akel Zemin –Sika Yapı Kimya Factory / İstanbul – İş Bankası Şişli Branch Office / İstanbul – Çırağan Kempinsky Hotel/ İstanbul – Fenerbahçe Stadium Securit
Room/ İstanbul • Umut İnşaat – Denizbank Branch – Digiturk – Turkcell • Teknik İnşaat – HSBC Branch – Fortisbank Branch • Yapı Konsrtüksiyon – Finansbank Branch – TEB
Branch • Orantı Mimarlık – Finansbank Branch – TEB Branch • Bora İnşaat – TEB Branch – HSBC Branch • Turcom – Galatasaray University – Haliç University – Head Office and
Regional Ofiices • Altis – GAP INTERNATIONAL Istanbul Head Office – Sea Trade Office – YKK Head Office PİM 3 Plaza • Doğuş Bilgisayar – Efes Pilsen – Nurol Holding • Meit Group
– TAYSAD Org.San.Böl. Denso Fb. / İstanbul - İzmir Swiss Hotel – İMKB – Carrefour-Sa Stores – Cıtıbank Branch – Tefken Tower Citi Group – Gima Stores • Alp Yapı –HSBC Branch –
Teb Branch • Movipar – Güney Diş Deposu Ofiices- Polaris Plaza – HSBC Branch • Deka Aş. – TAV Information Rooms- İstanbul –Mardin Çimento Factory – Robert High School /
İstanbul – Ata Yatırım Dubai Office • Kartur İnşaat – Roche Head Office • Medline Head Office • Özgün Ofis – Grid Telekom Head Office – Grid Telekom Bahreyn Regional Office •
Özgün İnşaat – Hyosung Factory – Coca Cola Erbil Factory • Pames Head Office • Yes Yapı – TEB Branch – Finansbank Branch – Yapı Kredi Insurance - Head Office • Grup Eksen –
Erzurum Atatürk University / İstanbul – Bank Pozitif Kavacık Branch. / İstanbul – Kale Kalıp Factory- Gebze – İKS IT Room – Ankara – Uşak Kışladağ Gold Mine – Bank Asya Işık
Insurance / İstanbul – Hotiç Store / İstanbul – Sakarya Ülker Akgıda Factory –Proline / İstanbul – İst Aydın University – İGDAŞ Alibeyköy Branch. / İstanbul – İİst. B.Şehir
Governer Merter Branch – İst. Büyükşehir Governer – Halkalı Devlet Hospital / İstanbul - Bitlis Eren University / İstanbul• Maya Center – İstanbul /Sun Plaza – İstanbul • Taş
Yapı – Meteorloji Region Office – Medipol • Alarga Mimarlık –Opel Head Office – Gima Store • Uygar Mimarlık – Aktaş Kimya Head Office – Eyüp Sabri Tuncer Office – Arde Klima
Head Office • Megaron Mimarlık – HSBC Branch • Berk İnşaat – HSBC Branch • Taşdemir Mühendislik – Şekerbank Branch – Fortisbank • Mes Medikal • Han Zemin –Türktelekom
IT Room –Tekirdağ / İstanbul – Taysad Org.San.Böl. Autolive Office / İstanbul – İzmit Kadın Doğum Hospital/ İstanbul – Unılever Algida Factory / İstanbul• Simge Yapı – Türk
Telekom ADSL IT Room – Trabzon – Türk Telekom –Giresun • Yüksel İnşaat –Amerikan Military Base Comunication Center – Özbekistan / Ankara • Cevahir İnşaat – Cevahir Alışveriş
Merkezi Electrical Rooms – Cevahir Alışveriş Merkezi Power Rooms • Park İnşaat – City's Nişnataşı AVM IT Room • Yeda İnşaat – AKOM Valilik Head Office • B&U Mimarlık – AKOM
Head Office – TAV Airport Passport Office • Biat Möble – Tav Airport International Arrivals- Departures • Sentim Head Office • Pekerler İnşaat – Cumhuriyet Museum • ONKO Ecza
Head Office • Sistem Yapı – Şişecam Bulgaristan Glass Factory – İSDEMİR Power and Electrical Rooms • Topkara İnşaat – Türktelekom Levent Regional Office/ İstanbul –
Türktelekom Gayrettepe Regional Office / İstanbul – Türktelekom Bahçelievler Regional Office / İstanbul – Türktelekom Halkalı Regional Office / İstanbul • İMT – Türktelekom
Zeytinburnu Regional Office / İstanbul – Türktelekom Levent Regional Office / İstanbul • MGT – Alamaata Technopark Office • Bektaşlar İnşaat – Türktelekom Bağcılar Regional
Office / İstanbul • Ortadoğu Şirketler Grubu – PİM3 Plaza • Aksim İnşaat Kıbrıs Lefke Amerikan University • Eksen Elektrik • Mineteko – Kırklareli Tracim Çimento Factory/
İstanbul – Pendik Goverment / İstanbul – NPI Hospital
Üner Plaza
Armada
Crown Plaza
NPI İstanbul
SHF Bilgisayar • MRC İnşaat – Tekfen Tower DeutcheBank Istanbul Office • HCN Customer Services - Üner Plaza• Audio Elektronik Head Office • Yapı Merkezi İnşaat – Ulaş
Tüneli Tunnel Control Rooms / Alanya – Çamburnu Tunnel Control Rooms / İstanbul • Asya Mobilya – Haliç University Mecidiyeköy Campus • Üçgen İnşaat – Sea Coordination
Relations Offices - Sarköy, Mudanya, Bozcaada /Sarköy, Mudanya, Bozcaada • Ford Otosan Tübitak MAM Arge Office • Mentaş – Tuzla Sedef Kalkavan Shipyard Office –
Süperonline Head Office – Citibank Branch – Sea Traders Center- Head Office – Paşabahçe Kırklareli Glass Factory – Medicana Hospital •Alcatell Lucent Factory / İstanbul •
Tarhan Mimarlık –Telekom Head Office • Atıl Elektronik Head Office• Günay İnşaat – Urfa Airport – 3. Military General Office- Istanbul • Mesa Hospital – Ankara • T.P.A.O
General Manager – Ankara • Katü Kampüsü Stem Cell Labrotories– Trabzon • Siemens – Hisar Power Center / Ankara • T.C. Central Bank – Ankara • City Governer Bank Head
Office – Ankara • Gate Elektronik – Ankara • Kardemir – Control Rooms – Karabük • Aselsan – Ankara •Gölcük Naval Force Head Office – Gölcük • Karsel Building – Kazakistan
• Aysel İnşaat – Novai Airport – Özbekistan • AEC İnşaat – Tübitak Arge – Ankara •Altay Mekanik – Havelsan – İzmit • İncirlik Air Base Commander – Adana • Kcell – Kazakistan
•Cepa Shopping Center – Ankara • 112 Emergency Service Control Room – Antalya • Beysupark Shopping Center – Ankara • Henkel Factory – Ankara • K.K.T.C. Ministry Of
Communication - K.K.T.C. • Traffic Control And Communication Center • Besa - Rtük It Rooms– Ankara •Armada Center Office Flats – Ankara – Eczacıbaşı Invest Office – Reis
Automotive Office – Karakaya Telecomunication Office – Tarma Architecture Office – Protel Gsm Office • İsdemir (İskenderun Steel Factory) – İskenderun / Hatay • Sistem Yapı
/ İsdemir Slab-1 • Sistem Yapı / İsdemir Çelikhane Modernizasyon • Gemont İsdemir Renovation And Modernisation Project • Demirtaş Mimarlik – Security Room • Kurtoğlu
İnşaat – Isdemir Steel Factory • Türk Telekom – Elazığ Türk Telekom Branch Office – Elazığ – Erzincan Telekom Branch Office – Ankara – Türk Telekom Branch Office – Afyon
Türk Telekom Branch Office – Afyon • Ecemiş Yapi - Adana Türk Telekom Branch Office – Adana • Metzan Yapi / Ceyhan Türk Telekom Operation Building – Adana • NİŞ Zemin
/ İzmir Türk Telekom Branch Office – İzmir – Türk Telekom Branch Office – Tarsus / İçel – Türk Telekom Branch Office İskenderun• Vodafone –Operation Building / Erzurum –
Pursaklar Operation Building /Ankara • Forum Shopping Center – Ankara Forum Shopping Center – Mersin Forum Shopping Center – Trabzon Forum Shopping Center • BESA –
Sanko Holding – Gaziantep – Police Head Office Telecomunication Center/Ankara – Global Teknik Telecomunication Control Communication Laboratory – Ankara – Ünye Cement
Factory – Niğde Telekom Branch Office – Başkent Tv / Ankara – Koski /Konya – Sudan Petrol Head Office – Sudan • Zen Yapı – American Military Base – Iraq – Soda Factory –
Mersin – Adana Hippodrome – Adana – Ministry Of Justice Prison - Kırıkkale - Antalya - Mersin - Sanko Cement Factory – Gaziantep – Transformer Building- Ankara – Mersin
University – İsdemir • Denge Zemin – Bursa Hippodrome – TRT Ankara – Ministry Of Foreign Affairs/Ankara – Ministry Of Communication Conference Saloon / Ankara –
Hıfsısıhha Enstitüsü / Ankara – 29 Mayıs Hospital / Ankara – Behçet Uz Çocuk Hospital / İzmir – Pamukkale University Hearth Disease Center / Denizli – AKP Party General Head
Office – Türkiye Statics Institute • A3 İnşaat – Hsbc Branch • Altay Mekanik – National Estate – Ankara – General Directorate Of State Airports Authority – City Governer
– Some City’s Branch Office – Havelsan Branch Office– İzmit– Esenboğa Airport Radar Center /Ankara – Naval Forces- Ankara - Naval Forces- Gölcük –Aytemiz Petrol Branch
Office/ İstanbul – Mahmudiye Mineral Water It Room / İstanbul – Mit National Intelligence Agency
Ankara Branch Office
Organize Sanayi Bölgesi
Dağıstan Caddesi No: 6
Sincan Ankara Türkiye
Tel
: +90 312 267 55 61 pbx
Fax : +90 312 267 45 21
e-mail : [email protected]
İstanbul Branch Office
Dr. Mithat Süer Sokak No: 14/24
Erenköy 34730 İstanbul Türkiye
Tel
: +90 216 355 74 78 pbx
Fax : +90 216 355 74 80
e-mail : [email protected]
Factory
Organize Sanayi Bölgesi
Dağıstan Caddesi No: 6
Sincan Ankara Türkiye
Tel
: +90 312 267 55 61 pbx
Fax : +90 312 267 45 21
e-mail : [email protected]
www.formfloor.com.tr
Products are produced by FORMMETAL MAKİNA SANAYİ LTD. ŞTİ.