Endüstriyel Kolon ve Perde Kalıpları
Transkript
Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Endüstriyel Kolon ve Perde Kal×plar× Column-Curtain Formwork Systems Endüstriyel Kolon-Perde Kal×p Sistemi genel anlamda; Dolu gövdeli H20 ahċap kiriċlerin çekmeye ve gerilmeye dayan×kl× çelik kuċaklara kuvvet aktarabilen Kuċak BaĊlant× Klipsleri ile baĊlanmas× ve bu ċekilde oluċan karkas×n 18 veya 21mm lik kal×p kontraplaĊ× (Plywood) ile kaplanmas× ile oluċur. Oluċturulan paneller Kuċak Birleċtirme Elemanlar× ile birbirlerine kama ile baĊlan×r. Panellerin birleċtirilmesi kama ile yap×ld×Ċ×ndan kurulum ve söküm aċamas×nda büyük kolayl×k saĊlar. Perde kal×b×n×n her iki yüzeyine gelen bas×nçlar, kal×p içine b×rak×lm×ċ pvc borulardan geçen saplamalar (Tie-rod) ile karċ×l×kl× aktar×l×r ve taċ×t×l×r. Bu ankarajlama sistemi emniyetle 90 kN çekme yükü taċ×yabilir. Kullan×lan elemanlar ile geniċ yüzeyli panolar yap×larak tek seferde çok büyük alanlar kaplanabilir. Sistemdeki panolar aĊ×r olduĊundan sadece 12 12 vinç ile taċ×nabilmetedirler. Panolar×n montaj× bir kere yap×ld×ktan sonra, iċ bitimine kadar bozulmadan uygulanabilmektedirler. Böylelikle hem iċçilikten, hem de zamandan tasarruf edilebildiĊi gibi malzeme zaiyat× da minimuma iner. Sistemin taċ×ma kapasitesi yüksek olduĊundan çok yüksek perde ve kolonlar×n dökülmesi mümkündür. Kullan×lan ara parçalar (Àller plate) yani adaptörler sayesinde her türlü projeye ve projenin farkl× k×s×mlar×ndaki geometrilere rahatl×kla adapte edilebilir. Kal×plar yek bir yüzlerine konulan 2 kollu; birincisi aks payandas× ve ikincisi ayar payandas× olmak üzere düÁeyde Áaküle getirilir. Kal×p statik hesaplar× Alman DIN 18218 normuna göre yap×lmaktad×r. Projedeki farkl× beton yükseklikleri için perde kal×b× H20-H20 birleÁtirme eleman× kullan×larak h×zl×, güvenli ve doĊru bir Áekilde yükseltilebilir. Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Column-Curtain formwork system takes place by solid webbed H20 timber beams tied to tensile resistant steel walers by the beam clamps that can transmit force to the steel walers, and covering the framed form by plywood.Formed panels are connected to eachother by Waler Connectors with using wedges. Using wedges provides ease of erection and dismantling. Fresh concrete pressures that apply over both sides of curtain formwork system are reciprocally transferred and supported through means of tierods placed within the molding. This anchorage system has tensile load-bearing capacity up to 90 KN. Large areas can be covered by establisting large surfaced panels. Heavy panels can be carried only by crane. After the assembling of the panels, they can be used till the end of the job without any dismantling. This speciÀcation of the system provides reduced labor, time and minimizes wasted material. Since the load bearing capacity of the system is very high, it is possible to cast high walls and columns. By the means of the Àller plates, system can be adapted to all kinds of projects,shapes and sizes. Formworks are brought to plumb line in vertical by two armed(axial and adjustable) push-pull props, placed on one side. Static calculations are being made in compliance with the German DIN 18218 norms. The height of the curtain formwork system can be increased by the use of H20-H20 connecting component for varying heights in a speedy and safe manner. 13 13 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems 14 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems 15 15 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems 16 16 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems 17 7 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems 18 18 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems TúPúK KOLON KESúDú / TYPICAL COLUMN CROSS SECTION Plywood H20/300 Çal×üma Konsolu Work-on Console Kuüak Baùlant× Klipsi Beam Clamp Çelik Kolon Kuüaù× Steel Column Waler H20 Ahüap Kiriü H20 Timber Beam Üst Payanda Upper Push-pull Prop Payanda Tespit Kafas× Push-pull Prop Head Alt Payanda Lower Push-pull Prop únce Kama Payanda Taban Plakas× Thin Wedge Push-pull Prop Base Plate Sehim / DeÁection (mm) PERDE KALIBI NPU 100 ÇELúK KUûAK SEHúM TABLOSU / CURTAIN FORMWORK NPU 100 STEEL WALLER DEFLECTION CHART Yük / Load (t/m) 19 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems TúPúK KOLON PLANI / TYPICAL COLUMN PLAN Çeüitli kolon ebatlar×n×n dizayn× / Design of the columns with different sizes. 40x40 Kolon / Column Tie-Rod H20 Ahüap Kiriü H20 Timber Beam Çelik Kolon Kuüaù× Steel Column Waler Kuüat Baùlant× Klipsi Beam Clamp Somun Nut D×ü Köüe Baùlant× Eleman× Outer Corner Connector 40x40 Kolon / Column 50x50 Kolon / Column 30x80 Kolon / Column 40x100 Kolon / Column 80x100 Kolon / Column 100x100 cm ayarlanabilir Kolon Kal×b× ile 40x40 cm kolon kal×b× dizayn×. Design of the 40x40 cm column with adjustable 100x100 cm column formwork. 100x100 Kolon / Column 20 40x40 Kolon / Column Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No Ürün Aç×klamas× Description Aù×rl×k kg Weight kg L / cm 2010001000075 2010001000100 2010001000125 2010001000150 2010001000175 2010001000200 2010001000225 2010001000250 2010001000275 2010001000300 2010001000325 2010001000350 2010001000375 2010001000400 2010001000450 ÇELúK PERDE KUûAøI Steel Waler 2010011000100 úÇ KÖûE KUûAøI Inner Corner Waler 450 15.30 20.85 26.15 31.00 36.50 42.04 46.30 51.40 56.93 62.10 67.40 72.40 78.20 83.40 93.15 kg / m 21.85 75 100 NPU 100 125 150 175 200 225 250 275 300 325 350 375 400 NPU 100 Projeye özel ölçü ve kesitler üretilebilir. Custom production possible for projected requirements. 2017000000000 KOLON KUûAøI Column Waler kg / m 20.90 NPU 100 Projeye özel ölçü ve kesitler üretilebilir. Custom production possible for projected requirements. L / cm 201200100075 201200100100 201200100125 201200100150 201200100175 201200100200 ÇELúK PERDE KUûAøI PK Steel Waler PK NPU 100 75 100 125 150 175 200 15.49 20.85 26.11 31.26 36.64 42.04 21 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No 2011000004050 Ürün Aç×klamas× Description Aù×rl×k kg Weight kg 13.50 KÖêE GÖNYESé Corner Component 40x50 cm Pimli sistemde kullanÖlÖr. Used with pin. 2010000028100 10.50 MAFSALLI KUûAK BúRLEûTúRME ELEMANI Articulated Waler Connector Kuüak kamas× ile kullan×l×r. Deùiüken aç×l× çelik kuüaklar aras× sürekliliùi saùlar. Used with waler wedges. Provides continuance between variable angle walers. 2010000018100 2010000018150 KUêAK B‹RLEêT‹RME ELEMANI Waler Connector L=100 L= 150 10.29 15.44 Kuüak kamas× ile kullan×l×r. Çelik kuüaklar aras× baùlant×y× saùlar. Used with waler wedges, for connecting walers. 4010019000100 KUêAK KAMASI Waler Wedge 0.76 Kuüak birleüirme eleman× ve d×ü köüe birleütirme elemanlar×n×n baùlant×s×nda kullan×l×r. Used for fastening walers and waler connectors. 2013000000300 PAYANDA BAçLANTI KAMASI Push-pull Prop Connection Wedge Kiriü baùlant× eleman× ve payanda baùlant× baül×ù× ile kullan×l×r. Used with girder connector component and pushpull prop head. 22 0.35 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No 4010000000101 Ürün Aç×klamas× Description H20- KUêAK BAçLAMA KANCASI H20- Waler Connection Clamp Aù×rl×k kg Weight kg 0.80 Ahüap kiriülerin çelik kuüaklara baùlant×s×n× saùlar. For connecting timber beams to steel walers. 4010000000100 DIê KÖêE B‹RLEêT‹RME ELEMANI Outer Corner Connector 2.70 D×ü köüe baùlant×lar× için bir adet kuüak kamas× ile kullan×l×r. Used with one waler wedge for connecting outer corners. 4010100200001 H20 - KUêAK SIKIêTIRMA ELEMANI H20 - Waler Fastening Component 0.72 Ahüap kiriülerin çelik kuüaklara baùlant×s×n× saùlar. For connecting wooden beams to steel walers. 4016008120120 ANKRAJ PULU Anchorage Washer 8 mm. Saçdan 120x120 mm olarak imal edilir. 0.90 Made from 120x120x8 mm sheet-iron. 2013010000200 PAYANDA BA®LANTI KAFASI Push-Pull Prop Head 2.30 Payanda kamas× kullan×larak payandalar×n çelik kuüaklara baùlant×s×n× saùlar. For connecting push-pull props to steel walers by using push-pull prop wedge. 23 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No 2010000000200 Ürün Aç×klamas× Description Aù×rl×k kg Weight kg 1.64 PANO SÖKÜM PARÇASI Panel Dismantling Component Merdiven üaftlar×n×n iç bölümlerinde panolar×n s×k×ümamas× ve rahat sökülebilmesi için kullan×l×r. 1 adet aksesuar kamas× gerekir. Used in stair case shafts inner sides for easy dismantling of the panels. 1 wedge required. 2010000008050 2.25 ALIN ÇEKTéRME ELEMANI Stopend Tie Al×n panolar× için üretilmiütir. 1 adet kuüak kamas× gerekir. For stopend panels, used with 1 waler wedges. 4010000202000 7.40 H20 - H20 UZATMA ELEMANI H20 - H20 Extension Splice Kal×p panellerinin yükseltilmesinde ahüap kiriüleri birleütirir. Connects the timber beams for heightening of the formwork panels. 4018016000000 0.53 ANKRAJ SOMUNU Ø90 Anchorage Nut Ø90 Dayan›m› 90 kN’dur, galvanizli ve CE belgelidir. Permissible load is 90 kN, galvanized and CE certified. L 2016000000100 2016000000125 2016000000150 2016000000175 2016000000200 24 TIEROD M‹L‹ Tierod ø17 mm transmisyon milinden ovalama yöntemi ile diÁ aç×lm×üt×r. 1-6 metre aras× deùiüen boylardad×r. Made from dia 17mm transmission road by threading with scrubbing method. Various sizes available between 1-6 meters. 100 cm 1.45 125 cm 1.73 150 cm 2.10 175 cm 2.52 200 cm 2.90 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No 2010000200100 4013000016060 4013000016120 Ürün Aç×klamas× Description V‹NÇ KULBU Crane Hook P‹M Pin Aù×rl×k kg Weight kg 4.70 0.11 0.19 16x60 mm 16x120 mm Payandalar×n kafalara birleüimini saùlar. For connecting push-pull props with heads. 4011000019130 KUêAK P‹Mé Waler Pin 0.31 19x130 mm Kolon ve Perde kuüaklar×nda kullan×l×r. Used for column and wall walers. 4014000000100 2018010000000 KOP‹LYA Detent Pin ÇALIêMA KONSOLU Work on Console 0.03 11.10 25 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No 2013000000101 Ürün Aç×klamas× Description Aù×rl×k kg Weight kg 1.60 PAYANDA TABANI TEKLú Push-pull Prop Base Plate For Single 8 mm sacdan imal edilir. 1 adet pim ve 1 adet kopilya ile kullan×l×r. Made from 8 mm thick sheet-iron. Used with 1 pin and 1 detent pin. 2013000000102 3.69 PAYANDA TABANI ÇúFTLú Push-pull Prop Base Plate For Double 8 mm sacdan imal edilir. 2 adet pim ve 2 adet kopilya ile kullan×l×r. Made from 8 mm thick sheet-iron. Used with 2 pin and 2 detent pin. L 125 cm 6.25 190 cm 8.87 245 cm 11.44 265 cm 12.80 4010000200290 290 cm 13.54 4010000200300 300 cm 15.00 4010000200330 330 cm 15.41 4010000200360 360 cm 16.81 4010000200390 390 cm 18.21 4010000200450 450 cm 21.01 4010000200490 490 cm 22.88 4010000200125 4010000200190 4010000200245 4010000200265 6050040060060 H20 AHêAP K‹R‹ê Timber Beam H20 Max Kesme Kuvveti 11 kN Max Eùilme Momenti 5 kNm Max Shearing force 11 kN Max Bending Moment 5kN PLYWOOD V‹DASI Plywood Screw 0.01 M6x60 6050040080080 AHêAP V‹DASI Timber Screw M8x80 26 0.01 Perde ve Kolon Kal×p Sistemleri / Curtain and Column Formwork Systems Ürün Kodu Item No Ürün Aç×klamas× Description Aù×rl×k kg Weight kg 2010000000510 H20 - KALAS BAøLAMA KÖûEBENTú H20- Timber Connector 0.20 2013006025150 PAYANDALAR Push-pull Props Ø 60x2.5mm 1.5mt. 9.88 Payanda baçlantÖ baêlÖçÖ ve payanda tabanÖ ile kullanÖlÖr. Ø 60x2.5mm 2mt. 12.06 Ø 60x2.5mm 2.5 mt. 15.82 Ø 60x2.5mm 3.5mt. 21.33 2013006025450 Ø 60x2.5mm 4.5mt. 28.05 2013007625550 Ø 76x2.5mm 5.5mt. 33.10 2013008925650 Ø 89x2.5mm 6.5mt. 52.43 2013006025200 2013006025250 2013006025350 2013011441070 Used with push-pull prop head and base plate. DEV PAYANDA Gigantic Push-pull Prop 6-10 mt. 92.00 Payanda Baùlant× Baül×ù× ve Payanda Taban× ile kullan×l×r. ø 114x4 mm ve ø 89x4 mm borudan imal edilir. Used with Push-Pull Prop Head and the Base Plate. Made from ø 114x4 mm and ø 89x4 mm tubes. 27
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