technical data sheet

İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22 1. Organize Sanayii Bölgesi 06930
Sincan / Ankara TÜRKİYE
PH80
TECHNICAL DATA SHEET
İBA KİMYA HYPERDURABLE POWDER COATINGS
Description
PH80 is highest performance line of powder coatings for architectural applications. It is
manufactured using Fluoropolymer resins that ensure outstanding weathering performance and
excellent resistance to the damaging effects of solar spectrum of sunlight. PH80 series powders
are guaranteed for 30 years and meet the requirements of AAMA specifications 2605-02 and
Qualicoat Class 3.
In contrast to the solvent-based liquid paint of the PVDF generation (which have to be applied as
two- or four-coat systems and need baking at an object temperature of around 240 ºC), İBA
KİMYA’s new Hyperdurable technology offers a number of attractive benefits.
Features
Benefits
Min 30 years warranty
Hyperdurable powder
Fluoropolymer chemisrty
No solvents or emissions
One coat finishes
Label free
Good flow out
Guaranteed performance on correctly pre-treated aluminium
Perfect colour and gloss retention
Excellent chemical and solvent resistance
Less waste and pollution to the environment
Economical single-layer system
Reduced risk to health
Smooth film appearance
Uses
PH80 series has been developed for use on extruded architectural aluminium, including window
and door frames, and extruded panel work on commercial buildings.
Performance Guide
UV (Weather)
Flow out
Melting Range
PH80 has perfect UV resistance.
very good
o
90 - 114 C (Kofler)
Weather Resistance
Gloss Retention according to ASTM G-53
Remaining Gloss vs. Hours
Series
PE58
PSD70
PH80
Description
Standart polyester
Super Durable polyester
Hyper Durable polyester
Qualicoat Class
Class 1
Class 2
Class 3
AAMA Class
AAMA 2603
AAMA 2605
İBA KİMYA PH80 Series Powder Coatings Page 1 / 5
EN/REV-3/PH80/TDS
Uncontrolled document unless stamped
Florida Exposure yr
1
3
10
March-2012
İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22 1. Organize Sanayii Bölgesi 06930
Sincan / Ankara TÜRKİYE
PH80
Product Guide
Colour
A limited range of solid colors and metallics. Due to the extreme durability
requirements, organic pigments cannot be used. Evaluations by our
laboratory on a case to case basis are necessary.
Please note that: All RAL colors and other custom colors can be formulated with PH80 series.
However, due to the limited long term durability of the organic pigments, durability of the final
products may decrease 10-20%.
Surface
Specific gravity
Shelf Life
Gloss Level
Gloss GL – Semigloss HR – Semimatt CS
3
1,3-1,7 gr/cm (low with dark colours, high with light colours)
o
12 months (< 30 C and < 50% RH)
30 – 80 % gloss 60°
Application Data
can be applied by electrostatic spraying using classic devices which can
provide a negative tension of 60-80 kilovolts (corona) and tribo* guns.
*Suitability of metallic effects for Tribo processing must be verified prior to application
Application Method
Cure Schedule
o
Metal Temperature ( C)
190
200
210
Time (minutes)
20
15
(recommended)
10
Cured Film Thickness
Recommended
60 - 80 µm
Theoretical spreading rate at recommended film thickness (70 µm)
2
9 - 11 m /kg. Practical spreading rates will vary due to such factors as method and conditions of
application, specific gravity and surface profile.
İBA KİMYA PH80 Series Powder Coatings Page 2 / 5
EN/REV-3/PH80/TDS
Uncontrolled document unless stamped
March-2012
İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22 1. Organize Sanayii Bölgesi 06930
Sincan / Ankara TÜRKİYE
PH80
Application Guide
Surface Preparation
All surfaces should be degreased and pre-treated for optimal performance.
Aluminium
Yellow chromate or green chromate
Application Procedure and Equipment
1- PH80 series powder coatings charging properties are optimized when powder is free-flowing
and moisture-free. Aged or compacted powder may require pre-conditioning for several
minutes to fluidise evenly.
2- If storage room temperature is lower than the application area, powder coatings, which are
hygroscopic, should be acclimated in unopened containers prior to adding into the spray
hopper. For optimum performance, it should be applied and stored at air-conditioning area.
Storage temperatures should be kept below 30 °C.
3- Powder should not be stored in hoppers for long periods of time. If moisture condensation
occurs, fluidize powder to dry-out or replace moisture-laden powder with virgin powder.
4- Powder coatings are finely ground particulates. Respirators or dust masks should be used by
workers exposed to powder in order to avoid dust inhalation.
5- Compressed air to the gun must be oil and moisture free.
6- Silicone should not be used in application area.
7- For box feeders, ensure probe is fully inserted in powder and operated as per manufacturer’s
recommendations.
8- Contact points should be maintained to ensure metal-to-metal ground.
9- Apply by electrostatic spray. Relative humidity should be 50-60% for corona system, lower than
40% for tribo system.
10- Cure as per recommendations outlined above.
11- Reclaim-to-virgin ratios should be carefully monitored to maintain spray consistency.
12- Sieving powder before adding to hopper eliminates potential clumping or foreign matter.
13- Test for cure of the coating by impact test.
Care and Maintenance
PH80 should be regularly washed with warm water and mild liquid detergent, followed by a fresh
water rinse to maintain the attractive appearance of the powder cured film.
The use of abrasive cleaners is not recommended, nor is the use of active organic solvents.
Health and Safety
The SDS is an integral part of using this product as it contains information on the potential health
effect of exposure, personal protective equipment needed.
3
3
Powder-in-air concentrations of greater than 20 gr/m to 70 gr/m can be ignited by flame or strong
3
3
electrical discharge. Powder concentrations below 20 gr/m or above 70 gr/m are too sparse or too
dense to support flame or combustion. Properly engineered application equipment is designed to
keep powder-in-air concentrations well below this range. All equipment should be inspected
periodically for proper operation and electrical ground. Hangers, hooks, racking system, and
conveyor should be cleaned to eliminate powder build-up. Eliminate all sources of ignition.
İBA KİMYA PH80 Series Powder Coatings Page 3 / 5
EN/REV-3/PH80/TDS
Uncontrolled document unless stamped
March-2012
İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22 1. Organize Sanayii Bölgesi 06930
Sincan / Ankara TÜRKİYE
PH80
Precautions and Limitations
-
-
As a result of possible wide application variations and stoving conditions, PH80 may show
variation, between İBA Kimya Powder Coatings prepared samples and production applied
material. Therefore, it is the applicator and/or their customer’s responsibility to ensure the
product conforms to their requirements.
For optimum corrosion performance ensures recommended dry film thickness is obtained.
Transport and Storage
Packaging
Flashpoint
Shipment
Storage Conditions
15-20 kgs. Polyethylene bag in a corrugated carton
3
3
Powder-in-air concentrations of greater than 20 gr/m to 70 gr/m
Not dangerous goods. No special transport requirements.
Storage temperatures should be kept below 30 C° and 50% relative
humidity. Powder should be stored in closed containers.
İBA KİMYA PH80 Series Powder Coatings Page 4 / 5
EN/REV-3/PH80/TDS
Uncontrolled document unless stamped
March-2012
İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22 1. Organize Sanayii Bölgesi 06930
Sincan / Ankara TÜRKİYE
PH80
Address & Telephones
Firm Logo:
Web address:
www.iba.com.tr
İBA KİMYA SAN. ve TİC. A.Ş.
Oğuz Caddesi No:22
1. Organize Sanayi Bölgesi
06930 Sincan / Ankara
TÜRKİYE
Tel:+90312 267 09 83 Fax:+90312 267 09 87
DISCLAIMER: All the information given in this Data Sheet is the result of our research work experience. It is given in good
faith and with every belief in its accuracy but cannot be considered as a formal warranty. In accordance with İBA KİMYA,
policy of product development, this specification is subject to change without notice.
İBA KİMYA PH80 Series Powder Coatings Page 5 / 5
EN/REV-3/PH80/TDS
Uncontrolled document unless stamped
March-2012