ENVIRONMENTAL PRODUCT DECLARATION

ENVIRONMENTAL PRODUCT DECLARATION
as per ISO 14025
Owner of the Declaration
Programme holder
Publisher
Declaration number
Issue date
Valid to
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc
Institut Bauen und Umwelt (IBU)
Institut Bauen und Umwelt (IBU)
EPD-KSK-2012411-E
01.07.2012
30.06.2017
Ceramic Porcelain Tiles
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc
www.bau-umwelt.com
www.bau-umwelt.com
1
Environmental Product Declaration Kaleseramik Çanakkale Kalebodur – Ceramic floor tiles
General information
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc Ceramic Porcelain Tiles Programme holder IBU ‐ Institut Bauen und Umwelt e.V. Rheinufer 108 D‐53639 Königswinter Owner of the Declaration Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc Büyükdere Caddesi Kaleseramik Binası 34330 Levent, İstanbul, Turkey Declaration number EPD‐KSK‐2012411‐E Declared product / Declared unit Ceramic porcelain tiles / 1 m2 This Declaration is based on the Product Category Rules: PCR Ceramic tiles and panels, 06‐2011 (PCR tested and approved by the independent expert committee,
SVA) Scope: This declaration is relevant to ceramic porcelain tiles pro‐
duced at a single location at Çan Plant in Turkey. The EPD declaration applies to all ceramic porcelain tiles as products selected represent about 60% of the production. The remainings are similar in terms of composition and thickness with only differences in sizes, which makes no difference per 1 m2. Issue date 01.07.2012 Verification Valid to 30.06.2017 Verification of the EPD by an independent third party as per ISO 14025 The CEN standard EN 15804 serves as the core PCR.
internally x externally Prof. Dr-Ing. Horst J. Bossenmayer
(President of the Institut Bauen und Umwelt)
Prof. Dr.-Ing. Hans-Wolf Reinhardt
(Chairman of the independent expert committee, SVA) Olivier Muller
(Independent verifier appointed by SVA)
Product
Product description
Ceramic porcelain tiles are primarily made of clay,
kaolin and feldspar but they also include other raw
materials. The required composition is blended with
water to form slurry. This slurry then fed into spray
driers to form uniform granules ready for compaction. These granules are then shaped to form the
green body. The formed green body may then be
glazed if required. The green ceramic body is fired
at high temperatures, resulting in a hard body.
The porcelain tiles comes in glazed and non-glazed
porcelain tiles with non-glazed matt, glossy or antislip surface options, in the dimensions of 20x20cm,
30x30cm, 40x40cm, 30x60cm, 60x60cm and
60x120cm, allow the designer to meet the requirements of projects, thanks to the superior technical
characteristics, as well as colours and patterns.
This EPD declaration is applicable to entire porcelain tile range as the data collected from two highest
volume products, Delta Cream (40x40x0.8cm) and
Plain White (60x60x1cm).
important to select the suitable ceramic tile for the
area of application.
Ceramic porcelain tiles are used for inside and outside applications. Thanks to its superior technical
characteristics, the product may be utilised in the
following areas:






Commercial buildings (shopping centres, hotels, offices, banks, restaurants, stores, etc.,
areas with heavy circulation),
Residential areas (luxurious houses, villas etc.),
Public buildings (justice halls, municipality buildings, etc.),
Education and cultural buildings (schools, theatres, cultural centres, etc.),
Floors, walls and exterior facades; and
Floors of outdoor facilities such as gardens, terraces, poolsides and recreation areas.
Application
Technical Data
Ceramic covering material can be used in several
Kaleseramik’s ceramic tiles are manufactured under
applications such as interiors, exterior façades,
the warranty of the ISO 9001:2000 Quality Manpools, public places, commercial buildings, etc. It is
agement System to comply with the product
2 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik porcelain tiles
requirement specifications of EN 14411 Group BIa
for dry-pressed ceramic tiles for external and internal flooring. The company also has OHSAS 18001
Occupational Health and Safety and ISO 14001 Environmental Management systems in place.
The ceramic floor tiles conform to following standards and specifications:
- Water absorption as a percentage by mass,
measured as per EN ISO 10545-3: ≤ 0.5%
- Breaking load to DIN EN ISO 10545-4: 1700 [N]
- Bending strength to DIN EN ISO 10545-4: min
35 [N/mm²]
- Impact resistance to DIN EN ISO 10545-5:
Compliant
- Resistance to surface abrasion for glazed tile to
DIN EN ISO 10545-7: Class: 1-2-3-4-5
- Linear thermal expansion coefficient to DIN EN
ISO 10545-8: Compliant
- Resistance to thermal shock to DIN EN ISO
10545-9: Compliant
- Crazing resistance in glazed tiles to DIN EN ISO
10545-11: Resistant
- Frost Resistance to DIN EN ISO 10545-12: Resistant
- Chemical resistance to DIN EN ISO 10545-13
Resistance to low concentrations of acids and
alkalis: GLA-GLB
Resistance to high concentrations of acids and
alkalis: Compliant
Resistance to household chemicals and swimming pool salts: min GB
Glazed tiles: min GB
-
Stain resistance to DIN EN ISO 10545-14: min
Class-3
Ramp slip resistance (oil/wet) to DIN 51130 and
DIN 51097: R= 09; 10; 11 Class = A ; B
Non-slip properties
- Ramp Slip resistance (Oil / Wet) to DIN 51130
and DIN 51097: R= 09; 10; 11; 12; 13, Class =
A;B;C
Glazed:
- Resistance to surface wear [class] as per DIN
EN ISO 10545-7: Class: 1-2-3-4-5
- Impact resistance to DIN EN ISO 10545-5:
Compliant [N/cm]
Base materials / Ancillary materials
Ceramic porcelain tile is primarily made of raw materials such as kaolin, clay, feldspar and granite,
which are all naturally occurring materials. There are
no products that can be included in “Candidate List
of Substances of Very High Concern for Authorisation” and raw materials used are not part of the EU
REACH regulation.
The background to which the tiling will be applied
must be clean, smooth, and free from dust, oil free
and grease. If using rough surface, matte or polished porcelain or antislip ceramic tiles, residual
filling material must be removed as soon as possible
from the tile surface. Ceramic porcelain tiles have a
long life and can be disposed of in inert landfill sites
at the end of their useful life.
Reference service life
This EPD is relevant to cradle to factory gate and
therefore no reference to useful life is required.
LCA: Calculation rules
Declared unit
The declared unit is 1 m2 ceramic porcelain tiles
with average weight of 22 kg.
System boundary
This is a cradle to gate EPD. The system boundary
involves raw materials, transport and manufacturing.
Raw materials include pre-treatment before production such as slurry, glaze and paste preparations.
Manufacturing stages include production of granules
by spray drying, forming, drying, glazing, firing and
packaging. Transport is only relevant for delivery of
raw materials to the plant and forklift usage within
the factory. According to the end of life, all porcelain
tiles end up at landfill as their final fate and modelled as such in the LCA. There is no recycling of
porcelain tiles neither open nor closed loop. This EPD is comparable with ceramic porcelain tiles
that comply with the product requirement specifications of EN 14411 Group BIa for Dry-pressed
ceramic tiles for external and internal flooring and
evaluated according to EN 15804.
The flow of the process is depicted below:
Comparability
Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared
were created according to EN 15804 and the building context, respectively the product-specific
characteristics of performance, are taken into account.
LCA: Scenarios and additional technical information
Reuse- Recovery-and Recycling potential (D)
Ceramic porcelain tiles normally end up in inert landfill
sites with other building waste. They can be recycled
back for utilization in different applications. However,
no possible benefits of recycling were taken into
account in the LCA work here.
3 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik porcelain tiles
LCA: Results
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
CONSTRUCTION PROCESS
STAGE
Manufacturing
Transport
Constructioninstallation process
Use
Maintenance
Repair
Replacement
Refurbishment
Operational energy
use
Operational water use
De-construction
demolition
Transport
Waste processing
Disposal
ReuseRecoveryRecyclingpotential
END OF LIFE STAGE
Transport
USE STAGE
Raw material supply
PRODUCT STAGE
BENEFITS
AND LOADS
BEYOND THE
SYSTEM
BOUNDARIES
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
D
X
X
X
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
X
MND
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: [FU: 1 m2 of ceramic porcelain tiles]
Manufacturing
Parameter
End of Life
Unit
A1
A2
A3
C4
[kg CO2 Eq.]
4.20
1.11
10.3
0.290
Depletion potential of the stratospheric ozone layer
[kg CFC11 Eq.]
4.53E-07
1.41E-07
1.11E-06
7.65E-08
Formation potential of tropospheric ozone photochemical
oxidants
[kg ethene Eq.]
1.75E-03
1.59E-03
5.34E-03
6.57E-04
Global warming potential
Acidification potential of land and water
[kg SO2 Eq.]
1.25E-02
1.16E-02
1.05E-02
1.65E-03
Eutrophication potential
[kg PO43-- Eq.]
6.00E-03
1.83E-03
2.50E-03
4.22E-04
[kg Sb Eq.]
3.23E-02
7.91E-03
8.75E-02
3.50E-03
[MJ Eq.]
73.1
18.3
179
8.06
Abiotic depletion potential for non fossil resources
Abiotic depletion potential for fossil resources
RESULTS OF THE LCA - RESOURCE USE: [FU: 1 m2 of ceramic porcelain tiles]
Manufacturing
Parameter
Use of renewable primary energy excluding renewable
primary energy resources used as raw materials
Use of renewable primary energy resources used as raw
materials
Total use of renewable primary energy resources
Use of non renewable primary energy excluding non renewable primary energy resources used as raw
materials
Use of non renewable primary energy resources used as
raw materials
Total use of non renewable primary energy resources
End of Life
Unit
A1
A2
A3
C4
[MJ]
2.08
0.247
11.2
0.0599
[MJ]
0
0
0
0
[MJ]
2.08
0.247
11.2
0.0599
61.3
17.1
178
7.77
[MJ]
[MJ]
0
0
0
0
[MJ]
61.3
17.1
178
7.77
[kg]
-
-
-
-
Use of renewable secondary fuels
[MJ]
-
-
-
-
Use of non renewable secondary fuels
[MJ]
-
-
-
-
Use of net fresh water
[m³]
2.54E-01
9.82E-03
3.01E-02
8.47E-03
Use of secondary material
RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: [FU: 1 m2 of ceramic porcelain
tiles]
Manufacturing
End of Life
Unit
A1
A2
A3
C4
Hazardous waste disposed
[kg]
-
-
0.000658
-
Non hazardous waste disposed
[kg]
-
-
0.0233
-
Radioactive waste disposed
[kg]
-
-
-
-
Parameter
Components for re-use
[kg]
-
-
-
-
Materials for recycling
[kg]
-
-
-
-
Materials for energy recovery
[kg]
-
-
-
-
Exported energy per energy carrier [Typ]
[MJ]
-
-
-
-
Exported energy per energy carrier [Typ]
[MJ]
-
-
-
-
4 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik porcelain tiles
Reference
EN 14411:2006
Ceramic tiles: Definitions, classification, characteristics and marking. Annex G-Dry-pressed ceramic
tiles with low water absorption-Group BIa
EN ISO 10545-3
Ceramic tiles - Part 3: Determination of water absorption, apparent porosity, apparent relative
density and bulk density
DIN EN ISO 10545-4
Ceramic tiles - Part 4: Determination of modulus of
rupture and breaking strength
DIN EN ISO 10545-5
Ceramic tiles - Part 5: Determination of impact resistance by measurement of coefficient of restitution
DIN EN ISO 10545-7
Ceramic tiles - Part 7: Determination of resistance to
surface abrasion for glazed tiles
ISO 10545-8
Ceramic tiles -- Part 8: Determination of linear thermal expansion
ISO 10545-9
Ceramic tiles -- Part 9: Determination of resistance
to thermal shock
ISO 10545-11
Ceramic tiles - Part 11: Determination of crazing resistance for glazed tiles
ISO 10545-12
Ceramic tiles -- Part 12: Determination of frost resistance
DIN EN ISO 10545-13
Ceramic tiles -- Part 13: Determination of chemical
resistance
DIN EN ISO 10545-14
Ceramic tiles -- Part 14: Determination of resistance
to stains
EN 14411:2006
Ceramic tiles. Definitions, classification, characteristics and marking
EN 15804
EN 15804:2012-04, Sustainability of construction
works - Environmental product declarations - Core
rules for the product category of construction products; German version EN 15804:2012
DIN 51130
Ramp Slip Resistance (Oil/Wet)
DIN 51097
Testing of floor coverings; determination of slip resistance; barefoot areas exposed to wet.
Institut Bauen und Umwelt 2011
Institut Bauen und Umwelt e.V., Königswinter (pub.):
Generation of Environmental Product Declarations
(EPDs); General principles for the EPD range of Institut Bauen und Umwelt e.V. (IBU), 2011-06
www.bau-umwelt.de
ISO 9001
DIN EN ISO 9001:2008, Quality Management System-Requirements
ISO 14001
DIN EN ISO 14001:2004, Environmental Management Systems-Requirement
OHSAS 18001
DIN EN OHSAS 18001:2007, Occupational Health
and Safety Management System
ISO 14025
DIN EN ISO 14025:2009-11: Environmental labels
and declarations — Type III environmental declarations — Principles and procedures
ISO 14040-44
DIN EN ISO 14040:2006-10, Environmental management - Life cycle assessment - Principles and
framework (ISO 14040:2006) and Requirements
and guidelines (ISO 14044:2006)
PCR 2011, Part A
Institut Bauen und Umwelt e.V., Königswinter (pub.):
Product Category Rules for Construction Products
from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A:
Calculation Rules for the Life Cycle Assessment
and Requirements on the Background Report. September 2011 www.bau-umwelt.de
PCR 2011, Part B
PCR Guidance-Texts for Building-Related Products
and Services, from the range of Environmental
Product Declarations of Institut Bauen und Umwelt
(IBU), Part B: Requirements on the EPD for ceramic
tiles and panels, June 2011 www.bau-umwelt.de
Ecoinvent
Ecoinvent Centre www.ecoinvent.org
SimaPro
SimaPro LCA Package, Pré Consultants, the Netherlands www.pre-sustainability.com
5 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik porcelain tiles
Publisher
Institut Bauen und Umwelt e.V.
Rheinufer 108
53639 Königswinter
Germany
Tel.
Fax
E-mail
Web
+49 (0)2223 2966 79- 0
+49 (0)2223 2966 79- 0
[email protected]
www.bau-umwelt.com
Programme holder
Institut Bauen und Umwelt e.V.
Rheinufer 108
53639 Königswinter
Germany
Tel.
Fax
E-mail
Web
+49 (0)2223 2966 79- 0
+49 (0)2223 2966 79- 0
[email protected]
www.bau-umwelt.com
Owner of the Declaration
Kaleseramik Çanakkale Kalebodur Ceramic Tel.
Industries Inc.
+90 212 371 52 53
Büyükdere Caddesi Kaleseramik Binası
34330 Levent, İstanbul
Turkey
Fax:
E-mail:
Web
+90 212 269 17 42
[email protected]
www.kale.com.tr
Author of the Life Cycle Assessment
Metsims Sustainability Consulting
Veko Giz Plaza, Meydan Sk. No:3 K.13
34396 Maslak, Istanbul, Turkey
Tel.
Fax:
E-mail:
+90 534 499 32 40
+90 212 705 36 36
[email protected]
4 Clear Water Place
Oxford, OX2 7NL, United Kingdom
Web
Tel.
www.metsims.com
+44 755 735 14 76