ENVIRONMENTAL PRODUCT DECLARATION Kaleseramik

ENVIRONMENTAL PRODUCT DECLARATION
as per ISO 14025
Owner of the Declaration
Programme holder
Publisher
Declaration number
Issue date
Valid to
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc
Institut Bauen und Umwelt (IBU)
Institut Bauen und Umwelt (IBU)
EPD-KSK-2012211-E
01.07.2012
30.06.2017
Ceramic Décor Tiles
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc
www.bau-umwelt.com
www.bau-umwelt.com
1www.bau-umwelt.com
Environmental Product Declaration Kaleseramik Çanakkale Kalebodur – Ceramic floor tiles
General information
Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc Ceramic Décor Tiles Programme holder IBU ‐ Institut Bauen und Umwelt e.V. Rheinufer 108 D‐53639 Königswinter Owner of the Declaration Kaleseramik Çanakkale Kalebodur Ceramic Industries Inc Büyükdere Caddesi Kaleseramik Binası 34330 Levent, İstanbul, Turkey Declaration number EPD‐KSK‐2012211‐E Declared product / Declared unit Ceramic décor tiles / 1 m2 This Declaration is based on the Product Category Rules: PCR Ceramic tiles and panels, 06‐2011 (PCR tested and approved by the independent expert committee
(SVA)) Scope: This declaration is relevant to ceramic décor tiles produced at a single location at Çan Plant in Turkey. The EPD declaration applies to all ceramic décor tiles produced on the site. Products selected represent about one third of the whole décor tile production and remaining products are similar in terms of composition and thickness with only differences in sizes, which makes no difference per 1 m2. Issue date 01.07.2012 Verification Valid to 30.06.2017 Verification of the EPD by an independent third party as per ISO 14025 The CEN standard EN 15804 serves as the core PCR.
internally x externally Prof. Dr-Ing. Horst J. Bossenmayer
(President of the Institut Bauen und Umwelt)
Prof. Dr.-Ing. Hans-Wolf Reinhardt
(Chairman of the independent expert committee, SVA) Olivier Muller
(Independent verifier appointed by SVA)
Product
Product description
Décor tiles is the name given to the smaller detailed
tiles that one uses to border, segment or panel
areas of a floor, wall or fitting. In essence décor tiles
are wall tiles with second firing after the decoration
applied. Kaleseramik produces many design varieties of décor tiles in 60 different dimensions.
Ceramic décor tiles are primarily made of kaolin and
clay, but they also include other raw materials such
as marble, frit, dolomite, bentonite and quartz. The
required composition is blended with water to form
uniform slurry. This slurry then fed into spray driers
to form uniform granules ready for compaction.
These granules are then shaped to form the bisque
or green body. This can be glazed or left unglazed
depending on its intended use. The green ceramic
body is fired at high temperatures, resulting in a
hard body.
This EPD declaration is applicable to entire décor
tile range as the data collected from the two representative products: Tamara Street Border Brown
(6.5x40x0.8cm) and Kalipso Flowering Full Décor
White (20x50x0.8cm).
Application
Décor tiles are largely used as interior and exterior
wall coverings. Other than in residential applications
in bathrooms, kitchens, halls, living rooms, bedrooms and balconies etc., they are also used in
public buildings, commercial and industrial areas,
swimming pools and façades etc. Depending on the
use, ceramic tiles might be glazed to control abrasion and slip resistance.
Décor tiles should be selected with regard to technical specifications such as PEI value (abrasion
resistance), hardness, stain resistance, chemical resistance and easy cleaning, if they are to be used in
a residential interior.
The décor tiles selected for exteriors should be frost
resistant and have low water absorbency.
Technical Data
Kaleseramik’s ceramic tiles are manufactured under
the warranty of the ISO 9001:2000 Quality Management System to comply with the product
requirement specifications of TS EN 14411 Group
BIII for wall tiles. The company also has OHSAS
18001 Occupational Health and Safety and ISO
14001 Environmental Management systems in
place.
2 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik décor tiles
The ceramic décor tiles conform to following standards and specifications:
- Water absorption as a percentage by mass,
measured as per EN ISO 10545-3: ave. 16%
- Breaking load to DIN EN ISO 10545-4:
thickness 7,5 mm 1100 [N]
thickness < 7,5 mm 850 [N]
- Bending strength to DIN EN ISO 10545-4:
ave. 23 [N/mm²]
The following details can be provided as an option:
- Chemical resistance to DIN EN ISO 10545-13
Resistance to low concentrations of acids and
alkalis: Compliant
Resistance to high concentrations of acids and
alkalis: Compliant
Resistance to household chemicals and swimming pool salts: min GB, Compliant
- Stain resistance to DIN EN ISO 10545-14: min
Class-3
Base materials / Ancillary materials
Ceramic décor tile is primarily made of raw materials
such as kaolin, clay, feldspar, bentonite, marble, frit,
dolomite and quartz. Major constituents are kaolin
and clay.There are no products that can be included
in “Candidate List of Substances of Very High Concern for Authorisation” and raw materials used are
not part of the EU REACH regulation.
The background to which the tiling will be applied
must be clean, smooth, and free from dust, oil free
and grease. If using rough surface, matte or polished porcelain or antislip ceramic tiles, residual
filling material must be removed as soon as possible
from the tile surface. Ceramic décor tiles have a
long life and can be disposed of in inert landfill sites
at the end of their useful life.
Reference service life
This EPD is relevant to cradle to factory gate and
therefore no reference to useful life is required.
LCA: Calculation rules
Declared unit
The declared unit is 1 m2 ceramic décor tiles with
average weight of 14 kg.
System boundary
This is a cradle to gate EPD. The system boundary
involves raw materials, transport and production.
Raw materials include pre-treatment before production such as slurry preparation. Production stages
include production of granules by spray drying,
st
forming, drying, glazing, 1 firing, decoration, drying,
2nd firing, cutting and packaging. Transport is only
relevant for delivery of raw materials to the plant
and forklift usage within the factory. With reference
to the end of life, process waste is recycled within
the process. Broken ceramics are used for green
body formulation as part of closed loop recycling.
This EPD is comparable with ceramic décor tiles
that comply with the product requirement specifications of EN 14411 Group BIII for décor tiles and are
evaluated according to EN 15804.
The flow of the process is depicted below:
Comparability
Basically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared
were created according to EN 15804 and the building context, respectively the product-specific
characteristics of performance, are taken into account.
LCA: Scenarios and additional technical information
Reuse- Recovery- and Recycling potential (D)
Ceramic décor tiles normally end up in inert landfill
sites with other building waste. They can be recycled
back for utilization in different applications. However,
no possible benefits of recycling were taken into
account in the LCA work here.
3 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik décor tiles
LCA: Results
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
CONSTRUCTION PROCESS
STAGE
Manufacturing
Transport
Constructioninstallation process
Use
Maintenance
Repair
Replacement
Refurbishment
Operational energy
use
Operational water use
De-construction
demolition
Transport
Waste processing
Disposal
ReuseRecoveryRecyclingpotential
END OF LIFE STAGE
Transport
USE STAGE
Raw material supply
PRODUCT STAGE
BENEFITS AND
LOADS BEYOND THE
SYSTEM
BOUNDARIES
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
B6
B7
C1
C2
C3
C4
D
X
X
X
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
MND
X
MND
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: [FU: 1 m2 of ceramic décor tiles]
Manufacturing
Parameter
Global warming potential
Unit
A1
A2
EoL
A3
C4
[kg CO2 Eq.]
4.21
0.281
11.3
0.170
Depletion potential of the stratospheric ozone layer
[kg CFC11 Eq.]
5.09E-07
3.80E-08
1.23E-06
4.48E-08
Formation potential of tropospheric ozone photochemical
oxidants
[kg ethene Eq.]
1.97E-03
3.84E-04
5.98E-03
3.84E-04
Acidification potential of land and water
[kg SO2 Eq.]
1.39E-02
2.11E-03
1.30E-02
9.65E-04
Eutrophication potential
[kg PO43-- Eq.]
5.60E-03
3.75E-04
4.06E-03
2.47E-04
[kg Sb Eq.]
3.30E-02
2.04E-03
9.52E-02
2.05E-03
[MJ Eq.]
73.1
4.64
196
4.72
Abiotic depletion potential for non fossil resources
Abiotic depletion potential for fossil resources
RESULTS OF THE LCA - RESOURCE USE: [FU: 1 m2 of ceramic décor tiles]
Manufacturing
Parameter
Use of renewable primary energy excluding renewable
primary energy resources used as raw materials
Use of renewable primary energy resources used as raw
materials
Total use of renewable primary energy resources
Use of non renewable primary energy excluding non renewable primary energy resources used as raw
materials
Use of non renewable primary energy resources used as
raw materials
Total use of non renewable primary energy resources
EoL
Unit
A1
A2
A3
C4
[MJ]
2.31
0.0540
18.1
0.0350
[MJ]
0
0
0
0
[MJ]
2.31
0.0540
18.1
0.0350
63.7
4.44
193
4.55
[MJ]
[MJ]
0
0
0
0
[MJ]
63.7
4.44
193
4.55
Use of secondary material
[kg]
-
-
-
-
Use of renewable secondary fuels
[MJ]
-
-
-
-
Use of non renewable secondary fuels
[MJ]
-
-
-
-
Use of net fresh water
[m³]
1.75E-01
2.12E-03
5.62E-02
4.96E-03
RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: [FU: 1 m2 of ceramic décor tiles]
Manufacturing
Parameter
Unit
EoL
A1
A2
A3
Hazardous waste disposed
[kg]
-
-
0.000658
-
Non hazardous waste disposed
[kg]
-
-
0.023
-
Radioactive waste disposed
[kg]
-
-
-
-
Components for re-use
[kg]
-
-
-
-
Materials for recycling
[kg]
-
-
-
-
[kg]
-
-
-
-
Exported energy per energy carrier [Typ]
[MJ]
-
-
-
-
Exported energy per energy carrier [Typ]
[MJ]
-
-
-
-
Materials for energy recovery
C4
4 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik décor tiles
References
EN 14411:2006
Ceramic tiles. Definitions, classification, characteristics and marking
EN ISO 10545-3
Ceramic tiles -- Part 3: Determination of water absorption, apparent porosity, apparent relative
density and bulk density
DIN EN ISO 10545-4
Ceramic tiles -- Part 4: Determination of modulus of
rupture and breaking strength
DIN EN ISO 10545-7
Ceramic tiles -- Part 7: Determination of resistance
to surface abrasion for glazed tiles
DIN EN ISO 10545-13
Ceramic tiles -- Part 13: Determination of chemical
resistance
DIN EN ISO 10545-14
Ceramic tiles -- Part 14: Determination of resistance
to stains
EN 15804
EN 15804:2012-04, Sustainability of construction
works - Environmental product declarations - Core
rules for the product category of construction products; German version EN 15804:2012
Institut Bauen und Umwelt 2011
Institut Bauen und Umwelt e.V., Königswinter (pub.):
Generation of Environmental Product Declarations
(EPDs); General principles for the EPD range of Institut Bauen und Umwelt e.V. (IBU), 2011-06
www.bau-umwelt.de
ISO 9001
DIN EN ISO 9001:2008, Quality Management System-Requirements
OHSAS 18001
DIN EN OHSAS 18001:2007, Occupational Health
and Safety Management System
ISO 14025
DIN EN ISO 14025:2009-11: Environmental labels
and declarations — Type III environmental declarations — Principles and procedures
ISO 14040-44
DIN EN ISO 14040:2006-10, Environmental management - Life cycle assessment - Principles and
framework (ISO 14040:2006) and Requirements
and guidelines (ISO 14044:2006)
PCR 2011, Part A
Institut Bauen und Umwelt e.V., Königswinter (pub.):
Product Category Rules for Construction Products
from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A:
Calculation Rules for the Life Cycle Assessment
and Requirements on the Background Report. July
2011
www.bau-umwelt.de
PCR 2011, Part B
PCR Guidance-Texts for Building-Related Products
and Services, from the range of Environmental
Product Declarations of Institut Bauen und Umwelt
(IBU), Part B: Requirements on the EPD for ceramic
tiles and panels.
www.bau-umwelt.de
SimaPro
SimaPro LCA Package, Pré Consultants, the Netherlands
www.pre-sustainability.com
Ecoinvent
Ecoinvent Centre
www.ecoinvent.org
ISO 14001
DIN EN ISO 14001:2004, Environmental Management Systems-Requirement
5 Environmental Product Declaration Kaleseramik Çanakkale Kalebodur Ceramic Ind. Inc.– Kaleseramik décor tiles
Publisher
Institut Bauen und Umwelt e.V.
Rheinufer 108
53639 Königswinter
Germany
Tel.
Fax
E-mail
Web
+49 (0)2223 2966 79- 0
+49 (0)2223 2966 79- 0
[email protected]
www.bau-umwelt.com
Programme holder
Institut Bauen und Umwelt e.V.
Rheinufer 108
53639 Königswinter
Germany
Tel.
Fax
E-mail
Web
+49 (0)2223 2966 79- 0
+49 (0)2223 2966 79- 0
[email protected]
www.bau-umwelt.com
Owner of the Declaration
Kaleseramik Çanakkale Kalebodur Ceramic Tel.
Industries Inc.
+90 212 371 52 53
Büyükdere Caddesi Kaleseramik Binası
34330 Levent, İstanbul
Turkey
Fax:
E-mail:
Web
+90 212 2691742
[email protected]
www.kale.com.tr
Author of the Life Cycle Assessment
Metsims Sustainability Consulting
Veko Giz Plaza, Meydan Sk. No:3 K.13
34396 Maslak İstanbul, Turkey
Tel.
Fax:
E-mail:
+90 534 499 32 40
+90 212 705 36 36
[email protected]
4 Clear Water Place
Oxford, OX2 7NL, United Kingdom
Web
Tel.
www.metsims.com
+44 755 735 14 76